Manufacturer and Exporters of flourmills, flourmills stones, grain mill stones, coloured cement, cement machinery, vertical shaft cement plant, small cement plant, rotary kiln cement plant, ball mill, clinker grinding plant, machinery, rollers, materials handling, conveyors, pulverisers, grinding, minerals, bucket elevator micro abrasive, calcined bauxite, brown fused alumina, silicon carbide, refractories, limestone, china clay, quartz, salt, cast iron foundry, handicrafts, wooden, gift articles, technology, industry, consultant, garnet, grain mills, mill stones, cement, cement plant, mini cement plant, crusher, feeders, elevators, dryers, micro grinder, fine grinding equipments, abrasive, emery aluminium oxide, white fused alumina, alumina, dolomite, magnesite, feldspar, garnet sand, castables, grey cast iron foundry, wrought iron, decorative, saboo, group, project, emery grains, packing plant.
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Saboo Rotary kiln Cement plant is the name of innovation, quality conscious, cost effective technology. We offer ROTARY KILN Cement plants from 100 TPD to 900 TPD on turn key basis and have capabilities to undertake all aspects of cement plant construction, including feasibility studies, technical advice, equipment supply, field construction, supervisory services, commissioning etc.

Enviornment Friendly
 

Rotary Kiln Cement Plant
Enviornment friendly


To prevent the dust from escaping into the environment we have incorporated the highly efficient measures for pollution control. Reverse pulse jet filters are installed at every material transfer points. Flue gases from kiln are treated in an Electro static precipitator (ESP) for cleaning before releasing into the atmosphere.

     

Unique Features 
  • High efficiency separator at raw mill.
  • CFC silo for Raw Meal blending.
  • Low pressure drop pre heaters.
  • Pre calciner suitable for alternative fuels.
  • Efficient seals at inlet & discharge.
  • Better cooler design. 

Benefits
  • Low Installed cost.
  • Less Power Consumption.
  • Ample fuel saving.
  • Shorter gestation period.
  • Easy in operation.
  • Negligible Maintenance.
  • Trouble free Technology.
                   
              
Process Flow Chart :

Process flow chart   

 

Manufacturing Process
1. Crushing & Proportioning:
The main raw material is limestone, which is crushed and transported to the pre-blending stockpile by means of a belt conveyor. After reclaiming it is stored into the respective hoppers along with other Raw materials. These raw materials then extracted in desired proportion with the help of electronic weigh feeder & transported to the raw mill for fine grinding.

2. Raw milling & Blending:
The raw mill is a closed circuit ball mill equipped with high efficiency separator. After grinding to 90 microns size the raw meal is send to the continuous blending silos (CFC) for homogenization & extracted by means of load cell hopper for feeding to the kiln pre heaters.

3.   Pyro processing :
It consists of series of low-pressure drop, pre heater cyclones generally with fluidized bed calciner, where the calcinations begin and material goes into the Rotary Kiln and after clinkerization the hot material is sent to the cooler for its cooling. The cooler is efficiently designed to recover maximize heat while cooling the hot clinker which is then crushed & sent to the stock pile for intermediate storage.

4. Burning :
The required temperature for the clinkerisation is about 1500oC, which can be attained either by Coal, Gas or Oil. The burner is fuel-efficient specially designed Multi channel type for uniform burning.

5.   Cement milling, Storage & Packing:
The clinker mixed with app. 5% of gypsum is sent to the cement mill (Ball Mill) for fine grinding to produce cement. It is then transported to CFC silo for blending & storage and is packed in the bags with helps of auto packers & transported to the market for sale.
    
 

Project at a Glance
Plants Offered 100 200 300 600 900
Land (Sq. M) 20,000 40,000 60,000 80,000 100,000
Power (kw) 1150 2200 3300 6000 8500
Gestation Period 10 -12 10 - 12 13 - 15 16 - 18 16 - 18
 
Raw Material (TPD)
Lime Stone 150 300 450 900 1350
Clay 15 30 45 90 135
Coal (4000 kcal/kg) 20 40 60 120 180
Gypsum 5 10 15 30 45
  
Manpower (for 3 shift)
Administrative 3 5 5 7 7
Technical 9 9 9 15 15
Skilled Worker 9 12 12 15 15
Unskilled Worker 21 24 24 36 36
 
Utilities
Power (KWH/T)

100 - 100

100 - 110

100 - 110

90 - 100

80 - 90
Fuel (kcal/kg)

850 - 900

850 - 950

800 - 850

750 - 800

750 - 800
 

Project Implementation Schedule