Manufacturer and Exporters of flourmills, flourmills stones, grain mill stones, coloured cement, cement machinery, vertical shaft cement plant, small cement plant, rotary kiln cement plant, ball mill, clinker grinding plant, machinery, rollers, materials handling, conveyors, pulverisers, grinding, minerals, bucket elevator micro abrasive, calcined bauxite, brown fused alumina, silicon carbide, refractories, limestone, china clay, quartz, salt, cast iron foundry, handicrafts, wooden, gift articles, technology, industry, consultant, garnet, grain mills, mill stones, cement, cement plant, mini cement plant, crusher, feeders, elevators, dryers, micro grinder, fine grinding equipments, abrasive, emery aluminium oxide, white fused alumina, alumina, dolomite, magnesite, feldspar, garnet sand, castables, grey cast iron foundry, wrought iron, decorative, saboo, group, project, emery grains, packing plant.
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In some of the countries / arias, raw material like limestone is not available for manufacturing cement, They can import clinker, which is available in large quantity, and grind to produce cement. Clinker grinding plant is very simple. It comprises a feed hopper, Precrusher, Table feeders, Ball mill, Blending, Packing Plant and Material Handling equipment. Saboo offers clinker grinding plants from 50 TPD to 1000 TPD on turn key basis.
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Salient Features

·         Unique Tire Mounted Mills.

·         Traditional Trunion Mounted Mills.

·         Economical.

·         Less Power consumption.

·         High Performance.

·         Minimum Maintenance.

·         Low cost of Production.

·         Robust construction.

        

MILL SHELL:-

Mill Shell is fabricated from tested quality of heavy duty Steel Plates; the shape of the shell is maintained perfectly during the manufacturing. The holes for liners are drilled with the help of template to ensure perfect distribution. The mill shell are welded with x-ray quality welding.
  
Liners :-
These are the essential part of the mills and are designed to give optimum production.   High Carbon Steel, Cast Manganese Steel and Ni-hard liners are available as per Customer specification.

Diaphragm :-
Diaphragms assist in optimizing the level of material filling ratio in each chamber of Ball Mills. Saboo has developed a unique diaphragm for controlling the flow of material properly which ultimate result in high performance and maximum use of grinding energy of the Mill.

    

DRIVE UNIT:-

Consists of cast steel fine finish
Hob-cut girth gear and EN-19 pinion coupled with bright steel shaft housed in spherical roller bearings.

Smaller mills up to 120 HP are driven with V-belt and pulleys and larger mills are provided with helical gearboxes coupled with motor as shown in the picture.
           
 
Process Flow Chart :
   

Process flow chart
 

Manufacturing Process
1) CRUSHING & STORAGE: -
The raw materials, Clinker and Gypsum are carried from stock yards by means of a Pay loader and charged into a dump hopper fitted with a vibro feeder to control feed rate. A belt conveyor handles material to Granulator for Crushing which is then stored with the help of a Bucket elevator into the respective Silos/Hoppers. The crushed material is then extracted by means of table feeders in the desired proportion and fed to the Ball Mill hopper.

2. CEMENT MILLING:
The mix is handled by a Bucket Elevator and fed to the Ball mill hopper for intermediate storage.where a mill feeder is installed, which controls the feed rate to mill, and desired fineness can be adjusted. The Cement produced is stored into the Cement Silo and 		blended through the aeration assemblies to ensure consistent and high quality Blended Cement.

3) PACKING: -
Cement is extracted from the Cement silo by means of a screw feeder and transported to Packer Plant where it is first screened to remove any foreign particle and than stored into a hopper for packing with the help of Auto Packers. Spillage if any during the packing is collected into a spillage hopper and recycled to the system. The packed bags are handled by a Belt conveyor and transported to Cement Godown for sale.
 

Suitable Raw Materials
1. Clinker : CaO 60% min.
2. Gypsum : CaSO2.2H2O 75% min
 

Project at a Glance
Plants Offered 50 2 x 50 100 150 2 x 100 2 x 150 200 300 400 600
Land (Sq. M) 2000 4000 4000 6000 8000 10,000 8000 10,000 14,000 16,000
Power (kw) 100 200 200 300 400 600 400 600 800 1200
Gestation Period 4 - 5 4 - 5 6 - 8 6 - 8 6 - 8 6 - 8 9 -10 9 -10 9 -10 9 -10
         
Raw Material (TPD)        
Clinker 50.00 100.00 100.00 150.00 200.00 300.00 200.00 300.00 400.00 600.00
Gypsum 2.50 5.00 5.00 7.50 10.00 15.00 10.00 15.00 20.00 30.00
          
Manpower (for 3 shift)        
Administrative 2 2 2 3 3 3 3 5 5 5
Technical 3 3 3 6 6 9 6 9 9 9
Skilled Worker 4 4 4 6 6 9 6 9 12 12
Semi - skilled 18 18 18 18 21 21 21 24 24 24
 
Utilities
Power (kWh/T)

30 -  35
Water (lit/T)

100
 

Project Implementation Schedule
 

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